Prototyping

From Concept To Functional Reality

Transforming bold ideas into test-ready prototypes through integrated design, construction, and validation, with CFD as the core engineering tool.

The Challenge
We Solve

High cost and risk of experimental marine design.

Need for rapid iteration between concept and physical testing.

Uncertainty around new materials and foiling behaviours.

Scaling prototypes from model to production-ready systems.

How We Do It

End-to-end prototyping workflow: design, engineering, build, test.

CFD-guided design loops to optimise hulls, foils, and propulsion systems.

Experimental validation under controlled conditions.

Collaboration with shipyards, startups, and research partners.

Tool4WASP

A multi-fidelity-based suite for wind assisted ships. From design to routing optimization.

USV Preliminary Design and Feasibility 

Preliminary design of a highly modular unmanned surface vehicle (USV).

CFD for +6-DoF Hydro with Aero simulations

Simulation for optimization and validation of WASP ships with different methods.

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2010 — BMW Oracle Wing Sail (AC33 Winner)

2010 — Hydrodynamic Workstreams Supporting the BMW Oracle Wing Sail Era (AC33)

During the 33rd America’s Cup cycle, Mario Caponnetto contributed to hydrodynamic assessment workstreams aligned with the BMW Oracle wing-sail platform — the configuration that ultimately won the Match. This milestone marked the shift toward aero-hydrodynamic integration in Cup design culture.

Partners:

BMW Oracle Racing

Project Type:

America’s Cup / Aero-Hydro Integration / Performance Engineering